Our premium pet kibbles are crafted through a meticulous, scientifically-driven manufacturing process designed to ensure the highest quality and nutritional value for your pets. Here's a detailed look at our production flow:
- Raw Material Acceptance and Storage:
We begin with the careful selection and acceptance of raw materials, ensuring they meet our stringent quality standards. **Only fresh human-grade meats and ingredients are used**, guaranteeing the highest quality. These materials are stored in a controlled environment to maintain their freshness and nutritional integrity.
- Blending and Formulation:
The raw materials are precisely blended with essential **nutrients and supplements** and drinking water. This step is critical for achieving the perfect balance of nutrients. Our formulation process incorporates advanced techniques to ensure uniform distribution of ingredients, enhancing the overall quality of the kibbles.
- Shaping:
The blended mixture is then shaped into kibbles using state-of-the-art equipment. This step ensures that each kibble is uniform in size and shape, which is important for consistent cooking and nutrient distribution.
- Low-Temperature Baking:
The shaped kibbles are baked at a controlled low temperature of 80 - 95°C. This slow, low-temperature baking process is crucial as it preserves the nutritional content of the ingredients while ensuring the kibbles are thoroughly cooked. The Maillard reaction during baking enhances the flavor and palatability of the kibbles.
- Slow Cooling:
After baking, the kibbles are slowly cooled to maintain their structural integrity and prevent nutrient degradation. This step is essential for ensuring the kibbles remain crunchy and appealing to pets.
- Drying:
The kibbles undergo a drying process to remove excess moisture, which helps in extending their shelf life and preventing spoilage. This step is carefully monitored to achieve the optimal moisture content.
- Quality Control:
Throughout the manufacturing process, we have multiple quality control checkpoints to ensure the safety and consistency of our products. These checkpoints include metal detection, weighing, and packaging inspections to eliminate any potential contaminants and ensure accurate packaging.
- Packaging:
The final step involves packaging the kibbles in durable 1.5kg PET bags that preserve their freshness and nutritional value. Our packaging process is designed to protect the kibbles from environmental factors and ensure they reach your pets in perfect condition.
- Just In Time Distribution:
The packaged kibbles are distributed out within the next 2 days to ensure optimal freshness until they reach your pets.
Our commitment to scientific precision and quality control at every stage of the manufacturing process guarantees that our kibbles are not only nutritious but also safe and delicious for your pets. Choose our kibbles for a scientifically superior diet that supports the health and well-being of your beloved dogs and cats.